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Compression Molding Presses

Today 'SANTEC' is respected all over the world as a manufacturer & exporter of the most modern & state of the art hydraulic presses by adopting an uncompromising quality attitude & providing outstanding services world wide & all these available at most economical prices.

Apart from our standard models, we accomodate customer's technical specifications & their requirements in our presses design to offer maximum advantages to our customers.


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Types of Compression Molding Press
The range of Compression Molding Presses we offer are as follows :

Rubber Molding Presses:
These presses provides better solution to critical & precision rubber Molding by easy & most convenient costly mould handling systems to get better & fast production rate.

Conveyor Belts. Molding Presses
These presses have larger planten size & high pressing capacities. They can be designed as per customer's specifications & requirements upto 500 tons capacity using multiple cylinders & plantens.
Head Liner Molding Presses / Roof Lining Molding Presses / Dash Molding Presses / Hood Molding Presses
These presses can be produced as per customers specifications & sizes with fully automatic operations including vacuum gripper, pneumatic clamping, automatic heatings of the sheet arrangements. SANTEC has already singed a joint venture with Thailand based "SUMMIT' group to produce these machinery in India for their all plants-worldwide.

Solid Tyres Molding Presses
'SANTEC' is the leading manufactures of "Solid tyre Molding" presses across the world & has already supplied 150 T, 200T, 300T, 500T & 600T capacity presses to all leading solid tyres manufactures across the globe. These presses are heavy duty, rigid & can work 3 shift per day to produce all kind of best solid tyres. Try us, we may have the expertise you are looking for.


Rubber Mats Molding Presses Or Neollite Rubber Sheet Molding Presses:
'SANTEC' is producing multi platens, Large size Molding presses upto 1600 tons We have the capacity to produce Presses for Neollite Rubber Sheets, Rubber Mats for all leading companies in India, SriLanka, Turkey, Syria etc.

Tyres & tubes Molding presses
These Presses are available in closed frame construction, are robust in design, have high degree of tyre centering accuracy, repeatability & durability. Constant load is maintained throughout the curing cycle, with built in pressure compensation system by PLC, higher centering accuracy of moulds

Laboratory Compression Molding Presses:
'Santec' manufacture 15 tons & 30 tons capacity hydraulic compression Molding presses for laboratory applications having following features:
-Multi - Setting of Pressure
-Pre-heating of Platens
-Data Printing of Process Parameters
-PID Control of Temperature
-Bar Graph of Temp & Pressure
-Safety Provision for Mould Clamping
-PLC Controlled Operation

Oil Seals Molding Presses
'SANTEC' produces special kind of hydraulic Molding presses with vacuum, mould sliding, tilting & ejector arrangements. These Presses are highly suitable to produce all kind of oil seals especially used in automobile / motorcycles, compressors etc. The main advantages of this press is reduced curing time with zero rejections

Precured Tread Molding Press:
'Santec' manufacture hydraulic vulcanizing presses in single & both sided 'C' frame design. These presses are very popular & are available in 300T, 400T, 500T, 600T & 800 tons capacity. The platen size can be upto 35 feet's & no. of daylights maximum upto 6 nos.

Rubber Flaps Molding Presses:
'Santec' introduced latest flap Molding press with 5 nos. hydraulic cylinders. This press gives fast production rate & quick mould opening with the help of 2 nos. Cylinders mounted to open the middle part of the flap modules. These presses are electrical push button operated.

Silicone Rubber Pads & Parts Molding Presses:
'Santec' has already supplied these presses to all leading manufactures of silicone rubber pads in India. i.e. radiant chemtech Pvt. Ltd., BPL, Bangalore etc. These presses are fully automatic & temperature, pressure s controlled by PLC with all safety features & platen parallelism accuracy is between 0.05 to 0.09 mm.
Brake lining Presses / Hydraulic Press for Brake Pad / Clutch Facing Presses / Melamine Molding Presses
'Santec' is a leading manufactures of hydraulic presses for various operations i.e. Molding, pre- forming etc. and other operations involved in manufacturing of brake linings DISC pads/ clutch facings etc. These presses are equipped with all latest features i.e. PLC controlled, pusher & Ejector arrangement,

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Production Range
From 15 Tons to 5000 Tons Capacity
PLATEN / Bed size
Upto 10 feets (width) x 30 feets (Length)
Heating
Electric / Steam/ Thermic Fluid.
Construction
4 Pillars/ Columns Type/ Fabricated Gate Type.
Operations
PLC Controlled / Relay or Contactors / CNC based.

LATEST TRENDS AVAILABLE (Design & Photo)

1) Compression Molding Press with Safety Guards


2) Double Station Compression Molding Press


Double Station Compression Molding Press - Fabricate 3 side Closed

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Photo 1
Compression Molding Press with inbuilt power pack & lockable control panel-4-pillars type with front side safety guards.

Photo 2
Double Station Compression Molding press with single power pack unit & lockable common panel but separate push buttons.

3) Multiplatens Compression Molding Press with Die Loader
4) Multiplatens Compression Molding Press with side levers
5) Fabricated Body Compression Molding Press
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Photo 3
Multiplatens Compression Molding Press with front die loading/ unloading arrangement & side levers, capacity-100T.

Photo 4
Multiplatens Compression Molding Press with side levers for fast die openings & closing, capacity - 150 T.

Photo 5
Fabricated Body - Compression Molding Press with side cylinders for fast approach, slow pressing & fast returns. Capacity - 50 Tons

6) Fabricated Body Compression Molding Press with Multi Cylinders
7) Compression Molding Press with mould Platen Sliding & Ejector Arrangement
8) Compression cum Transfer Molding Press


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Photo 6
Fabricated Body - Compression Molding Press with multi platens & multi cylinders - Presses having large size of bed / Platens. Capacity - 750 Tons.

Photo 7
Compression Molding Press with die sliding & ejector arrangement. Capacity - 200 T

Photo 8
Compression cum Transfer Molding Press with die sliding & ejector arrangement. Capacity - 200 T

9) Fabricated Type Downstroking Press for composite materials

10) 4-Pillars Type Downstroking Pres for Bekallite Molding

11) Fabricated Type Downstroking Press for Bekallite Molding

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Photos : 9, 10 & 11
Fabricated / 4-Pillars Type Presses but having down stroking ram movements for applications i.e. s.m.c., d.m.c., f.r.p., bekallite molding, other thermo setting plastic compounds etc.


* Presses upto 5000 tons capacity can be manufactured to suit customer's applications & requirement



Optional Features:
1. Operator's safety guard i.e. photoguard, two hand push buttons.
2. PID type temperature controllers for temperature sensitive applications
3. Tower light for electrical fault detection.
4. Programmable logic controls systems (PLC) with digital readouts.
5. Auto lubrication arrangement with timer.
6. Water Cooling & air arrangement for cooling of platens.
7. Stainless steel material heating platens. In case of cooling arrangement required.

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Our Compression Molding Presses Range


Our Products Range
Hydraulic Presses Compression Molding Presses SMC Molding Presses
Large Platens Hydraulic Presses Transfer & Injection Molding Vaccum Molding Presses
Plastic Injection Molding Machines Rubber Machinery Scrap Bailing Presses
Hydraulic Cylinders/Jacks Deep Drawing Presses Swaging Machines
Hydraulic Press Brakes Hydraulic Shearing Machines Hydraulic Straightening Press
Laboratory Press & Mixing Mill Dispersion Kneader  

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