Hydraulic Press Brakes

"SANTEC' presents to you a range of most technically advanced hydraulic press brakes with all latest features as per international standards.

Types of Hydraulic Press Brakes
The range of presses under Hydraulic Press Brakes are as follows :

Features :

» Low initial cost
» Low tooling cost
» Easy & Quick setting
» Enormous versatility
» Accurate repetition & bending
» User friendly
» Easy maintenance
» Standard spares, hence easy availability

Standard Accessories

» Main Drive Motor
» Electic Control Panel with selection of Auto,'INCH' & Single Cycle Auto mode operation
» Movable work station with pair of foot switch
» Pair of lifting links
» Pair of Sheet support
» Fine stroke adjustment rod with limit switch
» Manual back gauge with micro setting
» One suitable five way Die & Punch of EN - 9
» Centralised lubrication system with flow control valve for proper lubrication
» RAM tilting arrangement

Optional Accessories

» N.C. Operated Stroke control
» N.C. Operated back gauge & stroke control
» Sliding sheet support with swing away stoppers
» Hardened tools & special toolings Antideflection unit
» Hydraulic tool clampingt
» Motorised back gauge with DRO
» Higher trroat depth
» Anti Deflection Unit
» Multiple depth setting arrangement
» First fill of hydraulic oil

Power Pack Unit

» The low noise Hydraulic system is designed as per international practices and assembled with internationally reputed make components.
» Valves are mounted on a specially designed compact manifold block minimizing pipings and chances of leakages. The large sized oil reservoir provides adequate cooling.
» Imported sealing kit prevents scratching of bore in case of seal failure and backup seal offers additional sealing enabling to use machine for sometime at a little pressure drop while awaiting seal replacement, thus avoiding downtime.

Structure

» The all-steel-structure of SANTEC Press Brakes consist of side frames, ram, I-Beam type table and pair of levers manufactured from ultrasonically tested steel plates.
» All sections are designed to give minimum deflections and maximum rigidity as per international standards.
» Pair of hydraulic cylinders are synchronized by a heavy duty torque tube welded to the levers. This offers absolute parallelism between them and table working surfaces.

Other Important Features

» Repetitive accuracy is with in ± 0.04 mm
» International Quality heydraulic valves rated at 310 bar but working pressure is less than 160bar, this ensure trouble free operation.
» Adjustable five piece guides, provided with special non metallic liners for long life.
» Quick adjustable stroke length.
» Front operated back gauge with micro setting arrangement
» Raw tilting arrangements to maintain bendig accuracy over a period.
» Moving work station with on / off buttons, selector switches foe inch, single cycle & auto cycle & emergancy stop buttons for easy operation & better saftey.
» Rear Cylinder design using mechanical advantage through lever, reduces the cylinder size which enable to use medium pressure hydraulic component & also improves stroke accuracy.
» Fast approach & fast return speed for reducing cycle time, slow pressing speed for better stroke control & bend accuracy.

Operations

Santec Press Brakes have three operational modes for operators greater convenience and least fatigue which can be selected from the panel door mounted selector switch.

Inch cycle : This mode is used for setting bed angle depth stroke. The ram movement (up down) can be controlled at any described position from foot switches.

Auto cycles : The cycle (Approach-Pressing-Return) is continuously repeated once this cycle is selected. This mode is useful for continuous repetitive work where stroke length can be adjusted to suit the job and the operators speed and rhythm.