SANTEC manufactures and exports
hydraulic based fully Automatic Swaging Machines for tubes OR pipes
depending on the size & design of swaged tubes. The machines are very
robust in design & have capacity from 10mm to 125mm O.D. of tubes of
having wall thickness upto 5 mm maximum.. These machines are exported to 20
countries across the globe.
Reliable
Hydraulics :
» Designed as per international design & practices, so
highly reliable hydraulics.
» Assembled with valves that are of internationally reputed
make from Rex roth / Vickers/ Polyhydron/ yuken/ 7-ocean etc.
» Valves are mounted on a specially designed compact manifold
block, minimizing piping & chances of leakage.
» Double sealing arrangement prevents scratching of bore in
case of seal failure & back up seal offers additional sealing enabling
to use machine for some time at a little pressure drop while awaiting seal
replacements, thereby avoiding downtime.
» all pipelines are of steel with Ferrule Fitting or high
pressure hose pipes are used.
Cylinder :
» The cylinder assembly is complete with gun metal bushes,
imported PU- Seals set including piston seals, wiper seals, 'O'- rings, &
Rod seals to give leak proof operation. All seals are specially imported
from Hallite, U.K., Nok, Japan etc.
» Ram is hard chrome plated to give longer seal life &
corrosion resistance. Seamless honed barrel (steel) will be used to give
longer seal life.
Structure
The frame of the machine is fabricated out of ultrasonically tested quality
plates & fully stress-relieved after welding for longer life of the
machines. For vertical machine, all the guide & support pillars are duly
ground & hard chrome plated for any dent, scratch & corrosion
resistance & more strength.
Principle
» The machines are available principally in two designs i.e.
Push type & Rotary cum push type
» In Push type, there is no rotary movement of the die &
the job is pushed into the die with the help of hydraulic cylinder mounted
at the end of punch slide.
» In Rotary cum push type the carbide die is clamped into a die
head which is continuously given a rotary movement with the help of a D.C.
Motor and the punch slide forced the component into the die with the help of
hydraulic cylinder provided at the other end of the machine.
» This is purely a cold process and the machine has no heating.
Hence, less power consumption, making it highly suitable for industries
engaged in mass production of swaged parts/components.
Electricals
» The electrical panel is mounted on right side of frame.
» The electrical panel consists of motor starter with overload &
single phasing preventer & other components like contactors, relays etc.
of reputed make.
» The panel is wired as per the general industrial electrical
standards.
Features
» Externally rigid Construction
» Temper-Free Alignment
» Excellent finishes & accuracy
» Off-the shelf replacement parts
» Fast Set-up & Change over.
» User-Friendly machines.
» The hydraulic circuit is internationally designed &
consumption of power is very less. All the hydrualic & electrical
components are of internationally reputed make i.e.
Yuken/Polyhydron/Vickers.
Note:
Our machines are not available in ready stock. Please allow 10 to 20 weeks
for delivery of the machine, from the date of receipt of Product Order along
with advance payment.
Application:
The machine can handle a variety of jobs involving reduction, expansion,
beading, cone/ cup formation etc.
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