Swaging Machines Or Pipe End Forming Machines

SANTEC manufactures and exports hydraulic based fully Automatic Swaging Machines for tubes OR pipes depending on the size & design of swaged tubes. The machines are very robust in design & have capacity from 10mm to 125mm O.D. of tubes of having wall thickness upto 5 mm maximum.. These machines are exported to 20 countries across the globe.

Types of Swaging Machines
The range of swaging machine we offer are as follows :

Rotary Swaging
These machines are highly suitable to make complicated shapes at one end of the tubes made of aluminum & having very less wall thickness

Push Type Swaging Machines / Tub End Forming Machine / Tube Pointing Machine / Swaging Machine

These are very robust in design & have capacity from 12 mm to 125 mm outer diameter of tubes having wall thickness upto 4 mm. These machines are compact & need less floor space, controlled by PLC.

Reliable Hydraulics :
» Designed as per international design & practices, so highly reliable hydraulics.

» Assembled with valves that are of internationally reputed make from Rex roth / Vickers/ Polyhydron/ yuken/ 7-ocean etc.

» Valves are mounted on a specially designed compact manifold block, minimizing piping & chances of leakage.

» Double sealing arrangement prevents scratching of bore in case of seal failure & back up seal offers additional sealing enabling to use machine for some time at a little pressure drop while awaiting seal replacements, thereby avoiding downtime.

» all pipelines are of steel with Ferrule Fitting or high pressure hose pipes are used.

Cylinder :
» The cylinder assembly is complete with gun metal bushes, imported PU- Seals set including piston seals, wiper seals, 'O'- rings, & Rod seals to give leak proof operation. All seals are specially imported from Hallite, U.K., Nok, Japan etc.

» Ram is hard chrome plated to give longer seal life & corrosion resistance. Seamless honed barrel (steel) will be used to give longer seal life.

Structure
The frame of the machine is fabricated out of ultrasonically tested quality plates & fully stress-relieved after welding for longer life of the machines. For vertical machine, all the guide & support pillars are duly ground & hard chrome plated for any dent, scratch & corrosion resistance & more strength.

Principle
» The machines are available principally in two designs i.e. Push type & Rotary cum push type

» In Push type, there is no rotary movement of the die & the job is pushed into the die with the help of hydraulic cylinder mounted at the end of punch slide.

» In Rotary cum push type the carbide die is clamped into a die head which is continuously given a rotary movement with the help of a D.C. Motor and the punch slide forced the component into the die with the help of hydraulic cylinder provided at the other end of the machine.

» This is purely a cold process and the machine has no heating. Hence, less power consumption, making it highly suitable for industries engaged in mass production of swaged parts/components.

Electricals
» The electrical panel is mounted on right side of frame.

» The electrical panel consists of motor starter with overload & single phasing preventer & other components like contactors, relays etc. of reputed make.

» The panel is wired as per the general industrial electrical standards.

Features
» Externally rigid Construction
» Temper-Free Alignment
» Excellent finishes & accuracy
» Off-the shelf replacement parts
» Fast Set-up & Change over.
» User-Friendly machines.
» The hydraulic circuit is internationally designed & consumption of power is very less. All the hydrualic & electrical components are of internationally reputed make i.e. Yuken/Polyhydron/Vickers.

Note:
Our machines are not available in ready stock. Please allow 10 to 20 weeks for delivery of the machine, from the date of receipt of Product Order along with advance payment.

Application:
The machine can handle a variety of jobs involving reduction, expansion, beading, cone/ cup formation etc.